As part of the joint work between the RCC and our company, measures were taken to introduce lean manufacturing tools in the selected production stream for the manufacture of large-panel formwork. These products are in high demand and occupy a significant volume in the production matrix of the plant.
During the implementation of the activities of the national project «Labor Productivity» at ZAO «Opalubochnye sistemy», good results were achieved. Losses were identified and improvements were implemented. The company already has a trained and certified lean manufacturing instructor, and currently he continues to train new personnel.
As a result of the joint work, it was possible to:
- reduce process time by 11%
- increase output per employee by 13%
- reduce the number of stocks of blanks – by 18%
These results clearly show an increase in the efficiency of production processes.
The company is interested in further development of production and office processes. It is planned to conduct training for all employees, as well as to continue cooperation with the regional competence center of the Lipetsk region.